Jet Fuel Additive injection system reconstruction, Refinery Pančevo
Project details
Location: Pancevo, Serbia
End-user: NIS a.d. Novi Sad, Serbia
Fluids: Jet 1A
Start-up date: 2020
Requirements
Reconstruction of Jet Fuel Additive Dosing System
Scope of Reconstruction:
Additive Injection System:
Components:
Tanks: Storage tanks for each additive (Antioxidant, Lubricator, and STADIS-450).
Pumps: Precision pumps to ensure accurate dosing of additives.
Injection Blocks: Injection points integrated into the fuel line for each additive.
Additives:
Antioxidant: Prevents oxidation and degradation of the fuel.
Lubricator: Enhances the lubricity of the fuel to protect engine components.
STADIS-450: Static dissipator additive to reduce the risk of static discharge.
Jet Fuel Filtration System:
Filters:
FAUID Filters: High-efficiency filters designed to remove particulate contaminants and water from the fuel, ensuring it meets stringent quality standards.
Homogenization System:
Purpose:
Ensures uniform mixing of Jet fuel in storage tanks to maintain consistent fuel quality.
Jet Fuel Analysis System:
Function:
Conducts comprehensive analysis of Jet fuel quality to ensure compliance with industry standards.
Components:
Sampling Points: Strategically placed to collect fuel samples.
Testing Equipment: Includes devices for measuring density, viscosity, flash point, and other critical parameters.
Laboratory Facilities: Equipped with advanced analytical instruments for detailed fuel analysis.
Additional Considerations:
Safety Measures:
Installation of safety valves and pressure relief systems to prevent over-pressurization.
Implementation of spill containment systems to manage accidental leaks or spills.
Automation and Control:
Integration of automated control systems for precise monitoring and adjustment of additive dosing.
Use of sensors and control panels to provide real-time data and alerts.
Compliance and Documentation:
Ensuring all components and processes comply with EI/JIG 1530 standards.
Maintaining detailed records of all modifications and testing results for regulatory compliance.
Scope of Supply
Turn-Key Solution
Vertical Tanks:
Capacity: 2 m³ and 3 m³
Features:
Blanketing System: Maintains an inert atmosphere to prevent oxidation and contamination.
Material: Constructed from high-grade materials to ensure durability and resistance to corrosion.
Safety Features: Includes pressure relief valves and level indicators for safe operation.
Pumps:
Type: 6 self-priming gear pumps
Specifications:
Flow Rate: Designed to handle the required flow rates for efficient operation.
Material: Made from robust materials to withstand the chemical properties of the additives.
Function: Ensures reliable and consistent transfer of additives to the injection system.
Additive Injection Systems:
Brand: Fleximix, ISOIL
Quantity: 6 systems
Features:
Precision Dosing: Ensures accurate dosing of additives into the fuel.
Automation: Equipped with automated controls for precise operation.
Compatibility: Designed to work seamlessly with various fuel types and additives.
Flow Measurement:
Meters: KROHNE Mass flow meters
Application:
Accuracy: Provides precise measurement of flow rates and quantities.
Preparation: Facilitates the accurate preparation of a 5% STADIS solution.
Data Logging: Capable of logging data for monitoring and reporting purposes.
Control System:
Type: Redundant control system
Features:
Reliability: Ensures continuous operation through system redundancy.
Monitoring: Real-time monitoring and control of all system components.
Alerts: Provides alerts and notifications for any anomalies or maintenance needs.
Valves and Transmitters:
Components:
Overflow Valves: Prevents overfilling and ensures safe operation.
Pressure Transmitters: Monitors and controls pressure levels within the system.
Temperature Transmitters: Ensures the fuel and additives are maintained at optimal temperatures.
Function: Maintains optimal operating conditions and enhances system safety.
Filtration:
Filters: 4 Faudi Filters
Purpose:
High-Efficiency Filtration: Removes particulate contaminants and water from the fuel.
Quality Assurance: Ensures the fuel meets stringent quality standards.
Maintenance: Easy to maintain and replace, ensuring minimal downtime.
Additional Features:
Integration: Seamless integration with existing fuel systems.
Scalability: Designed to be scalable for future expansion or upgrades.
User Interface: Intuitive user interface for easy operation and monitoring.
Documentation: Comprehensive documentation and manuals for installation, operation, and maintenance.
