Brine mixing and preparation unit

Location: Kikinda, Serbia

End-user: NIS a.d. Novi Sad, Serbia

Fluids: Water, Brine

Start-up date: 2014

Introduction

With the increasing use of horizontal wellbores and open-hole completions, many drilling and completion engineers now consider the completion process to commence as soon as the drill bit enters the productive interval. Consequently, it is essential to plan procedures and implement practices that minimize formation damage and maximize productivity from the earliest stages. The proper selection and application of completion fluids are critical components of this process.

Description

Completion fluid is defined as any fluid pumped downhole to facilitate operations following the initial drilling of a well. Workover fluids are utilized during remedial operations after a well has been completed and has produced oil and/or gas. Clear, solids-free brine completion/workover fluids are employed to control downhole formation pressures while mitigating the risk of permanent formation damage due to solids invasion or incompatibility between the completion fluid and the in-situ matrix. These clear brines are pure solutions of dissolved salts in water and must remain stable under both surface and downhole conditions.

Application

Clear brines are typically used in operations such as well kills, perforating, washing, drilling, gravel packing, and as packer fluids. Completion fluids are not intended to penetrate the formation and may, in fact, reduce permeability. Clear brine completion fluids are formulated and applied in the field according to performance specifications that ensure well control with minimal permeability reduction.

WIG has designed a complete mobile unit for brine mixing, which includes pipelines, extensions, and the necessary instrumentation for process monitoring. The unit features fixed wiring to a junction box and utilizes the KROHNE Coriolis for brine quality monitoring.

Main Features:

  • Automatic control
  • 150 m³ storage capacity for liquids
  • Solution densities ranging from 1.01 to 1.71 kg/m³, depending on the base or type of salt used for blending
  • KROHNE Coriolis Optimass 7300 H measuring device for brine quality monitoring
  • KROHNE Optiflux 4000 Electromagnetic flowmeters with ceramic liners for highly corrosive media
  • Integration into existing plants
  • Minimal floor space required
  • Manufactured according to safety regulations
  • Pipeline construction and operation
  • Regulatory and environmental reporting and compliance
  • Corrosion management
  • User-friendly operation
  • Prompt aftersales service

Management and monitoring are conducted via two cabinets: RO MCC and RO PLC. The RO PLC includes an operator’s touch panel for process management and supervision of critical process parameters.

 

If you have any brine requirements or challenges, please contact us directly! We are ready to assist you with high-quality services.

Send your query to info@wig.rs

 

Explore more projects